Reliable materials for safe and efficient appliance sensors

Modern appliances depend on sensors for efficiency, reliability, and safety, from temperature control in refrigerators to water level monitoring in washing machines. As smart appliances grow, demand for durable, precise sensors rises. Malfunctions can cause issues like food spoilage or overheating hazards. Envalior’s advanced materials ensure sensor reliability, meeting stringent performance and safety requirements.

The role of sensors in household appliances

Sensors play a crucial role in the functionality and efficiency of modern household appliances. By enabling precise control and optimizing energy use, these components ensure appliances operate reliably and meet consumer expectations for performance.

In refrigerators, sensors are essential for regulating temperature, monitoring humidity levels, and tracking the position of doors, drawers, and compartments. They also control water and ice dispenser levers, ice bucket fill levels, and drain pan monitoring, ensuring seamless operation and food preservation.

Washing machines rely on sensors to detect lid or door position, monitor water levels, measure drum speed, and track detergent usage. These sensors ensure proper functioning across various cycles, enhancing both performance and water efficiency.

Clothes dryers benefit from sensors that monitor door closure, lint filter status, drum speed, and rotary selector tracking. Additionally, temperature sensors in dryers and other appliances play a critical role in regulating heating or cooling to ensure safe and efficient operation.

As household appliances become increasingly sophisticated, the reliability of these sensors is key to delivering better performance, energy savings, and user satisfaction.

Key material requirements for reliable sensors

For sensors to function reliably, they must be manufactured with materials that meet specific performance requirements. These include:

• Tensile strength and shear modulus: Ensures reduced notch sensitivity, minimizing cracking risks. For replaceable parts, fatigue resistance is critical to withstand repeated usage. High torque capacity is also necessary during installation.

• Ease of processing and dimensional stability: Materials must enable seamless encapsulation of sensor elements and leads without damage, ensuring low warpage and low swell to maintain signal integrity, accuracy, and reliability. 

• Temperature resistance: Materials must maintain integrity across the usage range and peak temperatures.

• Creep resistance: High-temperature relaxation and clamp force retention are essential for long-term reliability.

• Chemical and hydrolysis resistance: Sensor integrity is necessary when exposed to water, detergents, oils, or refrigerants. 

Envalior’s advanced sensor material solutions

Envalior provides high-performance materials tailored to meet the technical and commercial needs of appliance sensors:

• Pocan® and Arnite® PBT: Ideal for pressure, temperature or flow sensors in air conditioners, refrigerators, washing machines, and dryers, offering excellent dimensional stability and mechanical performance.

• Akulon® and Durethan® PA6: Proven for sensor bobbins in washing machines, and flow and level sensor housings in dishwashers and coffeemakers, this material delivers durability and precision for critical components.

• Xytron™ PPS: Suitable for temperature and pressure sensors, due to its exceptional thermal stability, chemical resistance, and dimensional stability in high-temperature and harsh environments in ovens, dryers, dishwashers, and refrigeration systems.

These materials not only ensure reliable performance in household appliances, but also have potential applications in automotive sensors, including wheel speed, water level, temperature, position, and air intake sensors.

At Envalior, we understand the critical role sensors play in modern appliances. Our advanced materials are designed to meet the highest safety, reliability, and performance standards, enabling manufacturers to deliver smarter, safer, and more efficient products to market.

Contact us today to learn how our materials can enhance the performance and reliability of your appliance sensors.