Air spring systems are gaining popularity in modern vehicles due to their performance advantages over traditional suspension setups. As demand grows, manufacturers are exploring ways to improve these systems further—particularly through metal replacement. By using the right high-performance plastics, it's possible to reduce weight, improve corrosion resistance, and streamline manufacturing, making air spring components more efficient and cost-effective.

Explore our Use Cases and learn how high performing materials can help to solve complex design challenges.

Envalior India, in partnership with the India STEM Foundation, has launched its first “STEM Udaan” Tinkering Lab in Pune to inspire over 1,500 students through hands-on STEM learning. The lab offers access to coding tools, mentorship, and modern equipment, aiming to nurture innovation and confidence in students from all backgrounds. This initiative is part of Envalior’s broader commitment to expanding STEM education across India.

Automotive manufacturing is rapidly evolving to balance sustainability with global demand. Automakers are adopting circular economy practices, smart factories powered by AI and IoT, and renewable energy sources to reduce emissions, waste, and energy use. While there are challenges, like high costs and resource sourcing remain, strong regulatory support and growing consumer demand are accelerating the shift—making scalable, eco-friendly manufacturing not just possible, but essential for the industry's future.

As the automotive industry pushes for greater fuel efficiency and lower emissions, the demand for advanced materials is reshaping vehicle design. Envalior, a global leader in engineering materials, is at the forefront of this transformation, offering tailored solutions that enhance performance, safety, and sustainability.

Envalior’s CEO shares the dynamics of the Indian market, how India is constantly improving in bringing more business and explains why the country is the highest growth market in their portfolio.

High-performance engineering material solutions supplier Envalior is benchmarking its sustainability goals against the targets (SDGs) set by the United Nations Global Compact, the world’s largest corporate sustainability initiative.

Air management systems in today’s hybrid and ICE vehicles must handle higher pressures, hotter engines, and tougher emissions standards. Traditional rubber and metal parts add weight and complexity. Our solution: high-performance, blow-moldable thermoplastic copolyesters (TPCs) that deliver heat resistance, flexibility, and sustainability.

Envalior, SENTImotion, and Frencken Group have developed a new lightweight gearbox for robot arms using advanced plastic—ideal for cost-effective, large-scale production. The concept debuts at the automatica robotics trade fair, June 24 - 27, Messe München, Germany, Hall B4, Stand 328.

The automotive industry is shifting rapidly toward electrification, with hydrogen fuel cells—especially PEMFCs—emerging as a strong alternative to batteries. Fuel cells offer key advantages for zero-emission mobility, but require solutions for ion leaching, hydrolytic resistance, and mechanical stability in harsh conditions.

One-third of all food goes to waste, driving up emissions and wasting resources. Plastic packaging helps you cut food waste by extending shelf life and protecting products in transit—offering a smart, sustainable solution.

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Envalior will make its debut at K 2025, The World’s No.1 Trade Fair for Plastics and Rubber, at Messe Düsseldorf from October 8 to 15. The global materials company will present its Sustainable & High-Performance Engineering Materials portfolio across three industries: Mobility, Electrical & Electronics, and Consumer Goods. Reducing environmental impact will be a central theme, with applications made from bio- or recycled-based sources on display.

Athletic equipment, including shoes, is making a serious impact on the environment. Governments and consumers are particularly concerned with the greenhouse gas emissions and landfill pollution that result from athletic shoe manufacturing. As an athletic footwear producer, you are under pressure to meet the demand for sustainable shoes that don’t compromise on quality and performance. Envalior offers you recyclable, bio-based material solutions for the design of midsoles that help athletes perform at their best.

Trail runners are some of the most extreme athletes around – and the right shoe makes all the difference to their performance. The norda™ 005 brings together 3 advanced materials including Arnitel® TPC to create the lightest, fastest and most stable trail running shoes available.

Finding the right plastic for technical applications can be challenging. To simplify this, Envalior created plasticsfinder.envalior.com, where users can easily search technical details and application examples for over 1,000 plastic grades. Here are five pro tips to help you quickly find the information you need.

As the global plastics industry is seeking to accelerate its transition to a more sustainable circular industry, the product carbon footprint (PCF) figures documented by plastics manufacturers require more clarity with regard to the underlying assumptions and data. Envalior, one of Europe’s leading caprolactam and polyamide 6 (PA6) suppliers, has updated the PCFs of its products by applying a local-to-local calculation approach that reflects regional differences and reveals a policy gap in Europe’s efforts to ensure fair and transparent market conditions.

Automotive brands must meet strict emissions regulations, boosting demand for electric engine management actuators like ETC, EGR, and turbo actuators to enhance efficiency and reduce emissions. Vehicles equipped with internal combustion engines, including hybrid vehicles depend on these components. Actuator suppliers need compact, durable designs using materials that withstand high temperatures and torque. Envalior’s Stanyl® PA46 offers superior performance, cost efficiency, and design flexibility.

Envalior will showcase electrolyte additive and plastic solutions that significantly improve the safety, performance, and lifespan of electric vehicle (EV) batteries and associated electronics at its stand, B05 (Hall 9), at the Battery Show Europe. Europe's largest trade fair and conference for battery manufacturing and technology will take place at Messe Stuttgart from June 3 to 5, 2025.

Stricter emission standards are putting pressure on OPE manufacturers. Traditional materials like HDPE often fall short. Envalior’s Akulon® Fuel Lock offers a sustainable, cost-effective way to exceed fuel emission limits—and boost production efficiency.

Electric vehicles are key to decarbonization, driven by the declining cost of lithium-ion batteries. But, safety and performance challenges remain as manufacturers push for higher energy density. Envalior’s Stanyl® SN-PURE enhances battery stability, safety, and lifespan, ensuring EVs remain efficient and reliable.

Electric vehicles are transforming the auto industry, pushing the need for efficient thermal management systems. Envalior’s advanced materials deliver safety, performance, and cost savings—powering the future of electric mobility.

The automotive industry is evolving rapidly, and material innovation is leading the way! Hybrid cross-car beams, integrating metal and thermoplastics, are transforming vehicle performance by offering: (1) 20-30% weight reduction for improved efficiency; (2) exceptional strength and rigidity with glass or carbon fiber reinforcement; (3) corrosion resistance for long-term durability; (4) streamlined manufacturing through advanced design flexibility. Read our new whitepaper, “Unlocking the Power of Hybrid Technology” to explore how hybrid cross-car beams can elevate your next project.

Envalior will showcase sustainable thermoplastics, along with a new halogen-free flame-retardant PBT during the “Fuse Box Meets Dryer – Plastics in E&E Applications” conference organized by the South German Plastics Center (SKZ), held May 14 - 15, 2025, at the Vogel Convention Center in Würzburg, Germany.

As global regulations and market demands evolve, plumbing system manufacturers face increasing pressure to develop lead-free, high-performance components. Traditional materials like brass and copper are being replaced to prevent lead contamination in drinking water. Many plastics fail to meet plumbing standards, making advanced materials essential for ensuring safety, durability, and sustainability in modern plumbing systems.

Understanding stress-strain behavior is vital for design engineers. Envalior’s advanced Stress-Strain Tool streamlines material selection by accurately predicting curves under specific conditions, speeding up validation and enhancing design precision.

Renewable energy is a global priority and China leads this shift with its green transformation strategy, In 2022, solar power made up 57.41% of new renewable capacity in China. Envalior is committed to driving sustainability in the PV industry and aims to offer bio-based and recycled alternatives for our entire material portfolio by 2030.

Learn how Envalior turns old water bottles into laptop and smartphone housings.

Explore our White Papers and learn how high performing materials can help to solve complex design challenges.

As comfort features gain importance in hybrid and electric vehicles, compact actuator units are key. Envalior’s Stanyl® PA46 ensures reliable, high-performance gear components for these systems.

Explore Envalior’s material solutions transforming the residential heating and cooling industry.

Hydrogen-powered proton exchange membrane fuel cells (PEMFCs) are gaining traction, with the market projected to grow at a CAGR of 40.6% from 2021 to 2028 . PEMFCs offer fast refueling, long range, and lightweight design, making them ideal for commercial vehicles like buses and trucks. Their success depends on advanced materials that enhance durability and reliability.

Water heater manufacturers are under pressure to deliver safer, more efficient water heating systems. As regulations tighten and energy costs climb, Envalior’s EcoPaXX®, ForTii®, and Xytron™ thermoplastics help you stay ahead. These lead-free solutions offer the reliability, sustainability, and compliance your customers demand.

The EPA is raising concerns about PFAS risks from fluorinated HDPE fuel tanks, increasing pressure on outdoor power equipment makers. Envalior’s Akulon® Fuel Lock offers a sustainable, EPA- and CARB-compliant solution that meets strict standards while cutting costs and environmental impact.

Prevent battery recalls in EVs using Envalior’s Stanyl high-performance materials.

PFAS contamination is becoming a growing concern — harmful to both the environment and our health. With stricter regulations on the horizon, the risks and liabilities are mounting for companies which are still relying on these materials. It’s crucial to stay informed. Watch this webinar to learn how you can proactively adapt your business to these shifts and maintain the high performance your customers expect.

Implement more powerful electric motors with Envalior’s high-performance PA46 material.

Envalior showcased its innovative, high-performance materials at Plástico Brasil 2025, featuring products like EcoPaXX®, TEPEX®, and Stanyl® for industries like automotive and healthcare. These materials can help you meet sustainability goals while improving product performance.

With the rise of connected cars, electric braking systems are enhancing safety and performance. Electric brake boosters and parking brakes with gear drives offer precise control and efficiency, growing at CAGRs of 26.4% and 17.2% by 2026. Envalior’s advanced thermoplastics, like Stanyl® PA46, provide lightweight, durable solutions for high-performance gears in these systems.

The race to bring electric Vertical Takeoff and Landing (eVTOL) aircraft to market is accelerating rapidly. Engineers are continuously pushing the boundaries to maximize efficiency, extend flight range, and meet rigorous safety and sustainability standards. Traditionally, metals have been the trusted choice and backbone of aerospace designs, providing reliability, structural integrity, and proven performance. However, the unique requirements of eVTOL aircraft mean we must also look beyond conventional solutions to achieve groundbreaking innovations.

Air pollution from vehicles drives the shift to zero-emission alternatives. While electric cars get the most attention, e-bikes are transforming transportation with faster, eco-friendly travel. The e-bike market is set to hit $149 billion by 2032 (14.6% CAGR), with design and material innovations crucial for powerful, efficient, and safe models like speed pedelecs.

We provide you, our customers, with sustainable solutions, offering a range of bio-based and recycled material alternatives across all our product lines by 2030. Today, we offer many sustainable material grades. We’ve also joined the ISCC Association to strengthen our efforts in delivering trusted sustainable solutions.

As zero-emission regulations tighten and consumer demand for clean transportation grows, the automotive industry is turning to hydrogen-powered fuel cells. These fuel cells solve performance challenges posed by battery-electric vehicles (EVs) but require lightweight, cost-effective hydrogen tanks that meet stringent safety and durability standards.

Envalior will present its latest materials innovations, focusing on electromobility, lightweighting, sustainability, and safety and comfort, at the Plastics in Automotive Engineering (PIAE) conference organized by the Association of German Engineers (VDI), March 26 and 27 in Mannheim, Germany.

Sustainability is becoming increasingly important as we recognize its significance for future generations. Many manufacturers are prioritizing circularity and have approached us about Akulon® RePurposed, the compound made from up to 70% recycled polymer 6 (100% recycled polymer) and reinforced with glass fibers. Akulon RePurposed® is driven by eco-innovation, a focus on quality and performance, and a positive contribution to the environment and society.

Home appliances are increasingly reliant on plastic gears for quieter, more efficient operation, driving demand in devices used for in the kitchen and elsewhere in a house. The market for home appliances is highly fragmented due to the large number of applications and devices available, each with its specific application trends

As the shift to electric vehicles (EVs) accelerates, hydrogen fuel cell technology offers a transformative solution for sustainable transportation. Unlike BEVs, hydrogen fuel cell vehicles (FCEVs) provide zero emissions, fast refueling, and extended range, making them ideal for heavy-duty and long-range travel. The Hydrogen Council highlights hydrogen’s role in decarbonizing the economy, with advancements in storage and fuel cell technology critical for realizing its potential.

Envalior, a global leader in high-performance engineering materials, is highlighting its sustainable and innovative material solutions at the Plástico Brasil 2025 show, booth #C160, taking place March 24-28, 2025, at the São Paulo Expo.

When selecting resins for specific application types, design engineers want to compare creep properties of the resins they have to choose from. With our Creep Tool you can easily check the creep behavior of a material at any given temperature and stress level. Plus, you can use the tool to run simulations.

Water system manufacturers must meet regulations and adopt sustainable materials as lead-leaching brass and traditional plastics like PA66 and POM are phased out. Envalior provides advanced thermoplastics that ensure compliance, durability, and sustainability.

As a component of multilayer packaging, our Durethan® C38 PA 6 IPD I product range is recyclable with the waste stream of flexible polyethylene (PE) packaging. The product range has been certified by the cyclos-HTP institute, ensuring that our customers will not have to pay charges for the sale of this packaging in Germany.

As EV production accelerates, manufacturers must ensure component reliability under high torque and extreme conditions. Envalior’s Stanyl® PA46 is replacing metals in bearing cages, offering better performance, reduced weight, and cost efficiency for high-speed EV motor bearings.

At ELECRAMA 2025, Envalior showcased advanced engineering polymers that support India’s energy transition and the demand for sustainable electronics. With growth in electric vehicles, industrial automation, and smart electronics, our materials boost efficiency, extend lifespan, and promote environmental responsibility.

Modern appliances depend on sensors for efficiency, reliability, and safety, from temperature control in refrigerators to water level monitoring in washing machines. As smart appliances grow, demand for durable, precise sensors rises. Malfunctions can cause issues like food spoilage or overheating hazards. Envalior’s advanced materials ensure sensor reliability, meeting stringent performance and safety requirements.

At Bharat Mobility Global Expo 2025, Envalior showcased its commitment to redefining mobility with eco-friendly solutions. We unveiled groundbreaking products and sustainability strategies, solidifying our leadership in shaping the future of electric vehicles (EVs) and sustainable transportation.

At Auto Expo 2025, Envalior revealed its advanced automotive materials, setting a new standard in sustainability, performance, and innovation. By addressing challenges like lightweighting, thermal management, and environmental impact, we're paving the way for a more efficient, eco-friendly future.

Combining the best of the electric vehicle and internal combustion engine worlds, proton-exchange membrane fuel cells (PEMFC) offer emissions-free driving of an EV with the range and convenience of a traditional ICE. Manufacturers must ensure the PEMFC is reliable and doesn’t degrade in hot water or a mild acid environment to meet and exceed the long service life of commercial transport vehicles.

As PFAS regulations tighten, you need PTFE-free materials that deliver high performance and safety. Stanyl® PA46 offers excellent tribological properties, like low friction, wear resistance, and temperature stability, helping you meet regulatory requirements without compromising on performance.

India’s Automotive Mission Plan (AMP) aims to boost the economy, create jobs, and position India as a global automotive manufacturing hub. By prioritizing safer, lighter, and sustainable vehicles, AMP addresses growing demand for affordable transportation. Envalior supports these goals with advanced materials and design expertise, enabling lightweight, safe, and sustainable vehicles while reducing production costs.

Envalior collaborates with global automotive tiers and OEMs, leveraging decades of expertise in the automotive, electrical, and electronics industries to provide cutting-edge material solutions for electric vehicles (EVs). Our commitment to sustainability ensures that these solutions address the demands of a rapidly evolving industry.

As mobile commerce grows, demand for customizable electronics and accessories is increasing. Shoppers want USB-C connectors that match device colors without sacrificing quality or durability. However, manufacturing challenges like reflow soldering and UV exposure can degrade colors. Envalior’s advanced materials, including Stanyl® PA46 and ForTii® PA4T, enable vibrant, durable, and high-performing USB-C connectors.

Hybrid vehicles reduce global carbon emissions by combining ICE and battery power for efficiency and performance. To enhance sustainability, manufacturers adopt lightweight materials and compact turbocharged engines. Traditional PA66 struggles under high temperatures and pressures in modern hybrid powertrains, which reach up to 220°C in limited spaces. Envalior’s solutions, including Akulon® Diablo, Stanyl® Diablo, and EcoPaXX®, deliver the durability and performance needed for these demanding applications.

With growing awareness of lead and contaminants in drinking water, faucet manufacturers face pressure to adopt safer, sustainable alternatives. Traditional brass may leach lead, and thermoplastics often fail under prolonged hot and cold-water exposure. Envalior’s EcoPaXX® PA410, a bio-based, high-performance material, ensures durability, stability, and hydrolysis resistance, enabling cleaner, safer water while meeting sustainability demands.

Concerns over plastic utensils have risen due to health risks from PAA and BPA, now restricted by the FDA and EU. Manufacturers must balance safety, durability, and sustainability. Envalior’s materials, like Stanyl® PA46 and EcoPaXX® PA410, provide safer, high-performing options without retooling or high-temperature molds.

Home appliances, especially small kitchen devices, are turning to plastic gears for quieter, efficient operation. The kitchen blender market is growing at 6% CAGR, and autonomous vacuum cleaners at 15% CAGR. Stanyl® PA46 provides the durability needed for compact, strong, and reliable components, improving both design and performance.

Electrification is disrupting the automotive sector, particularly in the suspension systems of electric and hybrid vehicles (EVs). Traditional suspension design focuses on structure, materials, and tuning, but the increased weight of EV powertrains demands new approaches. EV suspensions must support up to 30% more weight compared to combustion vehicles, while balancing the need for agility, comfort, and superior driving experience. With advancements in modern electronics, the industry is now exploring the role of software in enhancing suspension performance, allowing for dynamic adjustments that improve ride quality and handling.

Envalior’s Bond-Laminates will present its latest fiber composite innovations at JEC World 2025, focusing on new mobility and sustainability. The showcased applications demonstrate how Envalior’s materials and engineering expertise support lightweight construction, safety, and environmental responsibility.

Envalior has announced that its Durethan® C38F polyamide 6 copolymers can be recycled into polyethylene multilayer packaging using waste from flexible polyethylene packaging. This follows a study conducted with cyclos-HTP, which has certified the process. Envalior's next step is to have the product series included in the new recyclable design standard under the German Packaging Act.

To better serve growing customer demand in Europe and the Americas, Envalior – a global leader in sustainable and high-performance engineering materials – announces that it will invest in a PPS (Polyphenylene Sulfide) compounding facility in Europe.

Explore how Envalior’s materials meet the needs of EV thermal management system components.

Globally, electric energy consumption is expected to double by 2050. This is due in large part to the growth of sustainability focused technologies, including smart grids, electric cars and connected homes. To meet increasing demands and the need for more sustainable power systems, power distribution providers work closely with equipment manufacturers to optimize compact electrical systems – including low voltage switch gears for residential and industrial electrical distribution. Designed to handle more power, low voltage switch gears are highly durable, and better integrate with next-generation electrical distribution technology.

With the trend of integrating more functionalities into plastic parts, laser welding has become increasingly popular. Recently Envalior and LPKF Welding Equipment worked together on solutions that provide the right laser welding process in combination with the right PPA materials. Working solutions have been identified for grades using higher contents of reinforcement, halogen free flame retardancy and even in combination with materials for laser direct structuring (LDS).

Learn how moisture absorption in polyamides affects material properties with our Moisture Diffusion Tool. The tool accurately models moisture uptake and release based on temperature and humidity, influencing factors like glass transition temperature and diffusion speed. Practical examples are provided to show how you can use the tool to optimize material performance.

This June more than 1,300 exhibitors, including kitchen and bath manufacturers and suppliers, from around the world gathered at the Shanghai New International Expo Center in the Pudong New Area to showcase their newest kitchen and bathroom products. Key trends seen at the show were smart homes, sustainable product design, and lead-free water contact components.

As the electric vehicle (EV) share of the automobile market continues to grow, the new means of propulsion has created the need to take a fresh look at automotive design, engineering and manufacturing. The automobile industry is demanding lighter, stronger and safer products, and Envalior engineering materials experts are meeting those demands with innovative new materials.

Engineering thermoplastics like PBT and PBT blends have potential for applications in the EV battery sector. Although PBT has been widely utilized in electrical and electronic automotive components, it may be challenging to find a material specifically for battery components. Certain requirements must be met, and so Envalior and Hella tailormade a material for BMU and CMU housings that is resistance to heat and chemicals.

Exposure of engineering materials to chemical substances typically results in a risk of affecting the material properties negatively. For a proper application design, engineers want priori knowledge of tensile strength and elongation-at-break based on the exposure to a medium representative for the application. With our Chemical Resistance Tool, you can calculate a material’s chemical resistance and reveal the effects of long-term exposure.

A unified charger interface can help reduce e-waste, simplify wireless charging standards, and bring convenience to consumers. Thus, the European Union and some other government regulatory agencies are increasing the use of USB Type-C. It stands out as a general-purpose interface with many advantages, but you may come across challenges depending on the material you utilize. Thankfully there is one tested material that offers a high interlayer bonding force, which can reduce failure risks.

The 2023 Detroit Auto Show kicked off with automotive professionals attending the event Sept. 13-14, at Huntington Place, Detroit. North American manufacturers, including Ford, GM and Stellantis, showcased their newest electric, hybrid and internal combustion engine (ICE) vehicles. Many of these vehicles incorporate components made with Envalior materials.

When selecting materials for specific application types, design engineers want to know a materials ability to expand when exposed to different temperatures since temperature changes can lead to dimensional changes and cracks. With our Thermal Expansion (CTE) Tool you can quickly evaluate the dimension stability of our materials.

During Fakuma 2023 held Oct. 15-19, in Friedrichshafen, Germany, approximately 21,000 attendees and 1,500 exhibitors, including Envalior, were at the trade show. At our booth, we unveiled our cutting-edge material and technology solutions, catering to the future's most crucial trends, including sustainability, mobility and digitization.

Polyamide materials are hygroscopic—these materials take up moisture from a relative humid atmosphere or water, and release water into a dry atmosphere. For proper application designs, engineers want to be able to predict moisture uptake for polymides and know how it affects material performance in specific applications. With our Moisture Diffusion Tool, you can calculate the absorption and diffusion of moisture in polyamide materials as a function of time, position and temperature, for both 'as molded' and 'fully annealed' samples.

Food contact parts manufacturers face pressure to adopt a sustainable and circular economy. Timeline pressures, regulation changes and complex global supply chains can increase cost and risk for companies pursuing these new opportunities in the marketplace. The fastest and simplest way to de-risk your business is to start working with partners who offer safe, sustainable and reliable material solutions.

Calculating the fatigue lifetime under cyclic load is essential when choosing an advanced material for an application where repetitive loading is expected. Our Fatigue Tool quickly provides accurate and consistent fatigue data for many material grades and conditions, which is an essential part of the design phase and product development cycle.

There are a handful of trends in the food contact and water safety markets today—sustainability, globalization and safety, which is of utmost importance. Since these markets are global, food and water contact industries are diverse and driven by different regulations in different regions—some being stricter than others. Currently, PA66 is under a microscope because of the exposure of cyclic oligomers exceeding the newly advised surface migration limit of 5 mg/kg food.

The electric vehicle (EV) market is projected to grow at an annual rate of 20% over the next decade. During the same time period, autonomous vehicles are expected to see 63% annualized growth – largely due to roll-out of 5G and the Internet of Things (IoT). Beyond transportation, IoT offers countless ways to enhance convenience in our lives, including connected homes and automation in workplaces. Widespread adoption of these technologies substantially increases the demand for connectors built into hardware that makes them accessible.

Smart home technology and the Internet of Things (IoT) enhance convenience and security in our lives by enabling us to wirelessly connect to a range of home appliances via our smart devices. The growing adoption of connected living technology is driving transformation in the electrical appliances industry at the same time. Although smart homes are controlled virtually, appliances still require physical connectors to operate. As manufacturers produce more appliances that integrate with smart homes, the demand for smaller connectors with better performance, reliability and userfriendliness is increasing rapidly.

Manufacturers of outdoor power equipment (OPE), tractors, all-terrain vehicles and golf cars are increasingly under pressure to reduce evaporative emissions that permeate through plastic fuel tanks. To help minimize the impact of greenhouse gases on the environment, regulatory bodies mandate strict evaporative emissions limits. Gas tank manufacturers are required to use materials that guarantee compliance with ever-shifting regulations to avoid costly fines and equipment recalls.

Pressure on the agriculture industry to keep consumers fed is increasing faster than ever. Rising populations combined with higher incomes in developing countries is expected to drive global food demand up by 58 – 98% by 2050. Farmers need to invest in top-of-the-line harvesting equipment to distribute steady supplies of high-quality produce year-round. As a result, manufacturers of components for agriculture vehicles, such as tractors and combines, need to consider several factors when selecting a material provider.

As automotive and commercial vehicle OEMs continue to drive more performance from internal combustion engine (ICE) powertrains, reducing the weight of every component is becoming increasingly important. For OEMs, this poses a new challenge. Engineers must leverage turbocharger systems to increase the power and efficiency of ice powertrains. At the same time, they must also decrease underhood space to accommodate the overall weight reduction of the vehicle. This combination of reduced space and elevated temperatures is driving the need for advanced lightweight materials that can withstand heat without compromising performance.

For gear applications it is key to accurately predict short- and long-term mechanical performance. Applications with different load cases result in a combination of failure modes. One tends to perform dedicated application tests in each design phase. However, with fundamental material knowledge and gear-application know-how one can combine test results obtained via simplified tests, such as standard tensile bar fatigue testing or simplified gear test results, into a model that provides accurate lifetime predictions.

Although advanced recycling technology is on the horizon, biobased materials with the right performance can be utilized. Climate change, plastic waste and depleting resources are three important environmental themes for the selection of materials. Solutions can be offered with low carbon footprint by using materials, which preferably are recycled or biobased.

Consumers are increasingly engaged with their smart phones, smart watches, and other personal devices—wherever they are—exposing soft touch components to prolonged use, weather damage, and increased exposure to everyday chemicals such as cosmetics and sunscreen. Product designers and manufacturers increasingly rely on thermoplastic elastomer (TPE) material solutions to produce and deliver highly durable and high-quality soft touch parts.

The global impact of recent pandemics emphasize the importance of providing healthcare professionals with high quality personal protective equipment (PPR), including disposable medical gowns. Envalior’s Arnitel® VT is a polyester-based block copolymer thermoplastic elastomer (TPE) with more than 20 years’ use in medical supply manufacturing. The technology combines hard crystalline polyester (PBT) and soft amorphous links to provide outstanding durability, strength, comfort and design flexibility.

Advances in cardiovascular medical technology have led to new, minimally invasive methods for treating various complex conditions. Many of these procedures require next-generation catheters, which are more challenging for healthcare OEMs and contract manufacturing organizations to design and produce. As cost pressures increase, catheter manufacturers are focused on gaining a competitive advantage by advances in cardiovascular medical technology which led to new, minimally invasive methods for treating various complex condition and designing novel devices optimized to treat challenging disease states, implementing production processes that maximize operational efficiency.

Globally, increasing rates of respiratory infections and chronic lung conditions are driving up demand for highly sophisticated respiratory tubing. As hospitals and caregivers require more of this equipment, medical device manufacturers will be expected to supply differentiated products that meet the needs of patients experiencing severe or long-term respiratory issues. At the same time, manufacturers must ensure medical devices comply with evolving safety regulations set in numerous regions, including the United States (U. S.) and the European Union (EU).

Medical manufacturers worldwide need to meet rapidly growing demands for increasingly sophisticated medical devices. At the same time, regulators in numerous regions, including the United States and the European Union, are implementing stringent measures to mitigate patient safety risks caused by defective medical equipment. In this complex environment, manufacturers require advanced thermoplastics that leverage next generation material science and address emerging medical industry trends. Envalior has developed a portfolio of advanced material solutions that respond to the challenges the medical industry needs to overcome.

Envalior showcased Arnitel® thermoplastic copolyester (TPC) materials at Pack Expo International 2024, highlighting applications across medical, food packaging, consumer goods, and building and construction industries. These materials are known for their breathability, moisture vapor transmission rate (MVTR), and eco-friendliness, offering durability and protection while meeting the highest industry standards.

Envalior, a global leader in engineering plastics, today announces its official launch as a company. With a turnover of around EUR 4 billion and a highly qualified and diverse team of around 4,000 employees worldwide, Envalior is one of the leading companies in the field of engineering plastics.

The Puma Fast-FWD NITROTM Elite is an ultra-lightweight shoe that offers mechanical support to propel the wearer forward. It is designed as a race-day shoe for distances of around five kilometers. The maximized energy transfer can be attributed to a new technique developed by Puma for midsoles combining a carbon-fiber-reinforced plastic plate – or PWRPLATE as it’s called – and a foam layer.

At JEC World, which will take place in Paris from April 25 through 27, Envalior will be showcasing new material and technological developments in its portfolio of continuous-fiber-reinforced thermoplastic composites under the Tepex brand.

Envalior will have its own booth at Battery Show Europe 2023 in Stuttgart, Europe’s biggest trade show for cutting-edge technologies and production processes for batteries for electric and hybrid vehicles.

Envalior will use the “Fuse Box Meets Dryer – Plastics in E&E Applications” conference organized by the South German Plastics Center (SKZ) to highlight its leading position as an innovation partner for the international electrical and electronics (E&E) industry.

STIHL has named LANXESS Performance Materials GmbH, which is now part of Envalior, as one of its “Suppliers of the Year 2022” alongside four other companies. The family company has been honoring suppliers for outstanding performance in terms of quality, technology, innovation, service, and value for money since 1990.

Envalior will use the “Fuse Box Meets Dryer – Plastics in E&E Applications” conference organized by the South German Plastics Center (SKZ) to highlight its leading position as an innovation partner for the international electrical and electronics (E&E) industry.

Envalior today announces it has supported the Italian based manufacturer EPOCA S.p.A. to deliver SEALOVE, a high-quality gardening tool collection manufactured from Akulon® RePurposed, a versatile, high-performance polyamide, made from recycled fishing nets.

Envalior is offering a new composite under the Tepex brand that, even with very low test specimen thicknesses, passes the standard thermal runaway tests for electric vehicle battery housings. The high resistance of this composite to the extreme conditions of a battery cell fire can be attributed to the non-flammable long and continuous fibers that reinforce the material in a multi-layer structure.

The new polyester Pocan® B3234HR S2 (PBT) from Envalior has been released recently. This hydrolytically stabilized compound offers outstanding adhesion with a primer-free applied, thermally quick-hardening single-component silicone adhesive that is already widely used on the market.

At Fakuma 2023, Envalior is presenting material and technology solutions for key trends of the future such as electric and fuel-cell mobility, autonomous driving, lightweight design, alternative energy generation, and digitalization.

Envalior announces that its planned expansions at the Jiangyin and Changzhou production sites have been completed, with a new state-of-the-art compounding line built at each location. Both facilities produce sustainable high-performance materials for the automotive, electrical and electronics markets, among other segments.

Envalior announces that it has partnered with KOKI TECHNIK Transmission Systems GmbH, a leading Transmission Shifting Systems manufacturer, to deliver a shift fork used within an E-Powertrains Decoupling Unit. KOKI chose ForTii® ACE PPA for its shift fork application because the material offers extreme high stiffness up to 160°C, design freedom and maximum wear resistance without the need for additional bushings.

Envalior’s Bond-Laminates will reveal their latest innovations across various application fields with a focus on the megatrends of new mobility and sustainability at JEC World 2024 in Paris. Attendees visiting the booth will see innovative solutions for individualized product designs and product properties as well as enhanced safety resource conservation and environment protection.

Envalior made its debut appearance at Chinaplas 2024 in Shanghai. The company revealed its latest innovations across various application fields, with a focus on the innovative trend of new mobility and sustainability. Envalior's diverse range of advanced materials and innovative technological solutions will further enhance products and accelerate sustainability in many industries.

Envalior is excited to announce the opening of a new third-party operated 225,000-sq.ft. distribution center in Evansville, Indiana, USA. Located next to Envalior’s Evansville production facility via a bridge, the new distribution center will provide Envalior with increased capacity and flexibility for its Evansville operations. It will support the growing demand for Envalior high-performance and sustainable engineering materials across various industries, including automotive, medical and consumer goods.

Envalior, a new global engineering materials company, debuted its sustainable and high-performance engineering materials portfolio for the first time at NPE 2024: The Plastics Show, May 6-10, at the Orange County Convention Center in Orlando, Florida, USA. Envalior showcased innovative, safer, and lightweight solutions for the automotive, medical, consumer goods, and building and construction industries.

Envalior announces it has supported the Dutch based manufacturer Ahrend to deliver Remode, a sustainable office chair. The chair’s structural seat components, backrest mechanism and the star base are manufactured from Akulon® RePurposed, a versatile, high-performance polyamide, made from recycled fishing nets. The mechanical recyclate from ghost fishing nets closes Remode’s value chain designed for recycling and reduces CO2 emissions.

At the international VDI congress Plastics in Automotive Engineering 2024 (PIAE), June 19-20, in Mannheim, Germany, Envalior will present material and technology solutions that make cars safer, lighter and more sustainable. The new plastics company, which was created through the merger of two industry leaders – DSM Engineering Materials (DEM) and LANXESS High Performance Materials (HPM) – offers a very extensive and versatile product portfolio of high-performance thermoplastics and advanced composite solutions.

MANN+HUMMEL, one of the world's largest filter manufacturers, awarded Envalior as their top supplier for Corporate Social Responsibility and Sustainability during its bi-annual Global Supplier Event, held in Ludwigsburg, Germany, July 11, 2024.

Envalior was named Global Supplier of the Year in the mechanical category by Hitachi Astemo, Ltd. during their Global Partner Day 2024 in Tokyo. Chosen from 18 nominees, Envalior received the award for its exceptional customer service, high-quality products, responsiveness, commercial commitments, support for program development, and its significant role in driving growth.

Hydrogen storage is critical for the hydrogen powertrain in automotive vehicles, as hydrogen has a high energy density by mass but a low energy density by volume. To address this, hydrogen is typically stored in high-pressure tanks at 350 or 700 bars in automotive applications. These tanks are designed for low weight and safety, with polymer-based materials replacing metals to reduce weight, and advanced materials and design ensuring safety at high pressures.

Envalior, in collaboration with Ford Motor Company, has been honored with the Most Innovative Use of Plastics award in the "Materials" category at the 53rd Annual SPE Automotive Innovation Awards Competition & Gala, in Livonia, Michigan. The award recognizes the development of a re-engineered Exhaust Gas Recirculation (EGR) Cold Tube and diffuser, a critical component designed by Ford.

Recently DSM and membrane manufacturer Sympatex Technologies introduced bio-based mass-balanced Arnitel®, a thermoplastic elastomer, which is manufactured with bio-based feedstock using a mass-balance approach—the end product contains more than 25% bio-based content by weight. This dedicated grade will now be replaced by the Arnitel B-MB version.

Sustainability is increasingly becoming a design criterion that must be considered for new medical devices and packaging. Learn about the circular economy and how various types of recycling may or may not be appropriate for the medical device market and more.

Envalior revealed innovative applications and technologies at Fakuma 2024, Europe’s premier trade fair for industrial plastics processing, held from October 15-19 in Friedrichshafen, Germany. We also highlighted our commitment to sustainability, circularity, and innovation in the engineering materials solutions industry.

Speaking at the ITB Thermal Management Systems & Materials Conference 2024, in Novi, Michigan, Russell Bloomfield, Application Development Manager, presented a session about the performance of proven PPA and PPS materials developed for hybrid and EV thermal management systems, along with findings from chemical exposure tests conducted with dielectric fluids related to immersive cooling.

During the North America Battery Show, October 7-10, 2024, at Huntington Place in Detroit, MI, Envalior showcased engineering material solutions tailored for battery and electric vehicle (EV) applications and innovations.

Fabric roofs for convertibles are highly complex assemblies when it comes to safety, look, and functionality. Designing them is therefore always challenging. The example of the new convertible from a German premium automotive manufacturer illustrates the new opportunities that high-tech thermoplastics open up in the design of such parts. Its fully automatic fabric acoustic soft-top is equipped with a roof crossmember at the front that is made from the lightweight Tepex® and Durethan® structural materials from Envalior. They act as substitutes for magnesium. Envalior will present the crossmember at the Fakuma 2024 trade show.

Envalior has partnered with Union Binding Company to create redesigned Travis Rice Falcor Signature Snowboard Bindings. The bindings feature Union's most sustainable design yet, using Envalior's Durethan® Blue nylon. This material is part of Envalior's sustainable product line, made with 90% sustainable raw materials, certified by the ISCC PLUS program for sustainability and supply chain traceability.

Our Blogs provide insights on advanced materials and applications expertise on an array of design and production challenges from our Envalior scientists and engineers.

Düsseldorf, October 16, 2024 – To fulfill Envalior’s sustainability aim, to be a global leader in sustainable high-performance engineering materials, the company announces its new Sustainability Ambitions and that it has joined the United Nations Global Compact, the world’s largest corporate sustainability initiative.

When it comes to manufacturing electric vehicles (EVs), there is a high level of demand for halogen-free, flame-retardant compounds based on polybutylene terephthalate (PBT) achieving the top V-0 classification in the UL 94 flammability test. Two new compounds from Envalior meet this requirement. Pocan® BFN4232HR is specially designed for high-voltage applications in EV. While Pocan® BFN4221Z is designed for housings components.

The strong powers and high voltages in electric vehicles, the general trend toward miniaturized device components and the ever-decreasing distances between metal contacts (pins) in connectors and terminals have led to pronounced growth in demand for highly tracking-resistant plastics with the highest insulation class. Envalior is supplementing its portfolio of polybutylene terephthalate (PBT) compounds with a dedicated series of highly tracking-resistant material types. This Pocan® E product range has now been expanded and refined.

Envalior is focusing its development activity on PBT compounds for laser transmission welding and plans to expand the corresponding product range. In doing so, it can rely on three proved technologies. These three technologies allow us to offer an extremely versatile product range of laser-weldable Pocan® and Arnite® PBT compounds with a wide variety of properties.

Envalior is highlighting sustainable plastics at Fakuma 2024, Messe Friedrichshafen, Hall B4, Stand 4302, October 15-19. The leading provider of engineering materials is also showcasing material solutions for key future trends such as electromobility, fuel cell technology, autonomous driving, lightweight construction, renewable energy generation, water management and the digitalization of everyday life.

Envalior is expanding the performance of its Tepex® continuous fiber-reinforced thermoplastic composites. These products are now available to its customers with matrices made from polyetherimide (PEI), polyphenylene sulfide (PPS), polyamide 4.6 and 4.10 (PA4.6 and PA4.10) as well as thermoplastic copolyester elastomers (TPC-E).

Envalior is excited to announce the launch of Pocan® X-MB series of new polybutylene terephthalate (PBT) compounds based on bio-circular 1,4-butanediol (BDO). The sustainable content of the thermoplastics is certified and classified in accordance with the ISCC PLUS (International Sustainability and Carbon Certification) standard.

Envalior Tech Talks are videos created from a presentation given at one of Envalior’s locations, at an industry tradeshow/fair or one of our events around the world. Tech Talks are given by Envalior subject matter experts and cover materials science, trends and applications. The goal of Tech Talks is to provide best practices and applications insights, along with inspiration, and help you stay up to date about innovations in your industry.

Are you ready to give drivers a quieter and more comfortable ride? In this session, we'll explore how we can work together to finetune vehicle's NVH performance and enhance the driving experience with the latest engineering material solutions.

No matter what design challenge you face, discover how you can tap into the expertise and technology you need to find the optimal material solutions. Join us for a comprehensive overview to help you achieving your ideal design.

Calum MacLean, Executive Director - Envalior A brief introduction to Envalior. At Envalior, innovation is our core focus. Our tagline, "Imagine the Future", embodies our commitment to forward-thinking and continuous improvement. We strive to enhance your products and designs, making them stronger, smarter, lighter, safer and more sustainable.

The latest news from Envalior.

Envalior, a leading provider of engineering material solutions for the automotive and electronics industries, proudly announces its participation in the North American Battery Show, taking place from October 7-10 at Huntington Place, Detroit.

Polyamide films protect food from spoilage, extending shelf life and reducing waste. Envalior and other polymer leaders founded the Advanced Packaging Association (APA) to promote polyamide films in food packaging. The APA advocates for the sustainability benefits of these films, emphasizing their recyclability and technical advantages.

Envalior today announces it has partnered with norda™, a Montreal-based trail running shoe company, to deliver the 005 ultra distance super shoe, which was unveiled during the UTMB race series in Chamonix, France, August 27.

Climate change and depleting resources are key environmental themes for future material use. A shift to a circular economy, where suppliers become users and consumers suppliers, is imminent, and companies must drive this change economically. In medical applications, re-use and refurbishment will extend product life and reduce resource pressure, while new product manufacturing will remain essential. Both cycles are crucial for the future.

During Envalior’s Engineering Materials Forum, attendees to this online forum were treated to best practices and inspirational discussions about engineering materials and applications. The forum featured 15 expert-led sessions offering a wealth of expertise for engineers and designers.

Predicting the mechanical performance of gears is essential to reducing the time and cost associated with developing new gear applications. We have developed a framework based on experimental case studies, local fiber orientation and intrinsic material behavior that accurately predicts the fatigue lifetime of gears.

The Ahrend Remode is the most sustainable office chair yet—it is lightweight, modular, and made of recycled and recyclable materials. The chair’s structural seat components, backrest mechanism and the star base are manufactured from Akulon® RePurposed, a high-performance polyamide, made from recycled fishing nets. The mechanical recyclate closes Remode’s value chain designed for recycling and reduces CO2 emissions.

At the NPE 2024 Plastics Show, Jose Chirino, Technical Director at Envalior was a panelist for the Automotive Industry Plastic Materials Update presented by Chase Plastics. Topics discussed included the latest polymer developments, key market trends, plastics that have the potential to transform the sector, and the importance of sustainability in material choices.

Envalior made its NPE 2024 debut in Orlando, Florida, May 6 -10, 2024. We revealed innovative applications at our booth, including a hydrogen fuel tank liner and a lightweight high-voltage battery housing. We also showcased sustainable clothing and athletic shoes, medical supplies, building and construction materials, food packaging solutions, and consumer goods.

Recently Envalior, formerly DSM Engineering Materials and Lanxess HPM, received “the Best Supplier” award at the sixth AVE Award ceremony by China Low Voltage Industry Association (LVA) & China Renewable Energy Power Committee. The biennial AVE Award is the most influential award in China’s electrical and renewable energy industry.

During JEC World 2024 in Paris, Envalior revealed lightweight and flame-retardant composite applications for electric vehicles (EVs). Clemson University with partners Envalior, University of Delaware and Honda Development and Manufacturing of America, was one of three finalists for the JEC Composites Innovation Awards.

The growing market penetration of electric vehicles (EVs) is increasing the need for fast and efficient public charging. Research has shown that 80% battery charging at an approximate 15-minute break is convenient to most consumers and provides a similar experience to internal combustion engine (ICE) vehicles. To achieve this and to minimize electrical losses, the industry is moving towards high voltage charging of 400V and 800V for passenger cars

In May, during the Battery Show Europe 2023 in Stuttgart, Germany, Envalior—formerly DSM Engineering Materials and Lanxess HPM—was in full force showcasing new composite material that passes thermal runaway tests, studies on large battery housings that can be injection-molded, and comprehensive material tests for battery thermal management.

The first Envalior North America Customer event took place November 9, at the Troy, Michigan, office. During the event, colleagues and customers learned about the newly formed materials powerhouse, including its product portfolio, materials for EV applications, sustainability initiatives, and the automotive industry’s current outlook, plus toured application exhibits and the laboratory.

The materials used to make EV battery housings play a key role in passenger safety. To focus on safety and performance of EVs, engineers need to use a material that enhances the thermal stability of batteries, prevents thermal runaway, and mitigates the risk of fire or explosion. At Envalior, we tested a new composite under our Tepex® brand, which is ideal for components inside an EV battery.

In today’s landscape of electrical/electronics (E/E) components, the demand for plastic parts with superior tracking resistance is crucial. Yet, a comprehensive portfolio of glass-fiber-reinforced PBT compounds have not been readily available in the market in the past. Now, Envalior offers a PBT series designed to ensure the reliability, performance, and safety your products require to meet the increasing demands modern electronics place on materials.

In the automotive industry, laser welding is on the rise due to increased vehicle electrification. A quick and clean technique, laser welding is used on components in EV transmissions, cameras and even climate control. It is imperative the correct material is used when laser welding. Some materials have limitations that could increase faulty parts. Be sure to use the proper material solution that will decrease your risk of defects.

Envalior was recently awarded the prestigious CII ITC Award in India. The award was given to Envalior’s facility in Pantnagar, India, in recognition of the company’s innovative approach to reduce its environmental impact. The facility was identified for health and safety impacts that play a vital role for improvement of products and a re-purposed product portfolio.

Two more of Envalior’s 18 production facilities—Jhagadia in India and Porto Feliz in Brazil—have been certified to the International Sustainability and Carbon Certification (ISCC) Plus sustainability standard. These sites can now market ECO compounds of the Durethan® (polyamides 6 and 66) and Pocan® (PBT) brands, for which the content of bio-based and/or circular raw materials is rendered completely transparent for customers.

When designing and producing a new product, manufacturers have recognized that prototyping can be used to validate design solutions, enabling better decision making. This not only results in a more effective and efficient product development process, but also helps achieve first-time-right mass production tools. In short, it saves time and money.

In April 2023, The Society of Plastics Engineers (SPE) hosted the 2023 Electric & Autonomous Vehicle (EAV) conference in Troy, Michigan. Keith Kauffmann, application development engineer for Envalior, formerly DSM Engineering Materials and Lanxess Performance Materials, presented a session about Next Gen Materials to Increase Safety and Reliability in Electrical Powertrains.

When selecting materials for applications exposed to continuous hot air, design engineers want to know how long a material’s strength and maximum elongation at break can be retained, upon exposure to hot air of 150°C or higher. With our Heat Aging Tool, you can quickly compare materials and see which one best retains strength and elongation at break.

Thermoplastics are materials used for charging cables and power adapters in early versions of USB connectors. The newest USB-C connectors have at least double the output of older charging cables and adapters. When designing new USB-C connectors, you need a material with a high CTI rating for tracking resistance and superior bonding strength, and properties that enable strong weld lines and thin walls, to minimize the risk of arcing.

For proper application designs, engineers want to run advanced simulations and obtain the most precise predictions possible during product development. With our Material Card Selector, you can easily and quickly download material cards for a large range of our grades and conditions. The key output is a material card ready to be used in common CAE software packages. Once you select what software to use, you can filter for a material, version and other parameters.

Envalior made its Chinaplas 2024 debut in Shanghai, April 22-26. We revealed innovative applications at our booth, including lightweight automotive components, energy storage connectors and inverters, a flying camera made of low density highly bio-based materials, and sustainable sports shoes.

When selecting materials for applications exposed to continuous hot air, design engineers want to know how long a material’s strength and maximum elongation at break can be retained, upon exposure to hot air of 150°C or higher. With our Heat Aging Tool, you can quickly compare materials and see which one best retains strength and elongation at break.

Nileshkumar Kukalyekar, Commercial Director, attended the India EV Conclave event in Chennai, Tamil Nadu, India, to share his expertise and network with experts in the Indian electric vehicle (EV) industry. Hosted by Autocar Professional magazine, the conference brought together experts from across the electric mobility ecosystem to discuss the future of this exciting field.

Arnitel® material grades are frequently used in film applications that are permeable to water vapor or "breathable." For proper application designs, engineers want to be able to predict moisture vapor transmission rates (MVTR) for material grades and know how it affects material performance in specific applications. Our Moisture Vapor Transmission Rate Tool allows you to easily estimate the MVTR of a material you are considering.

Lightweighting plays a significant role in creating optimal driving experiences. To compensate for heavy batteries in electric vehicles, engineers need to design lightweight components, including underbody panel components. There are engineering materials much lighter than metal that can be utilize. These materials also ease logistics, and allow fewer secondary operations with lower energy consumption, less waste streams in production and less hazardous production steps.

Weldline strength plays a crucial role when designing new parts or evolving the design of failed parts. During the injection molding process, the part geometry and obstacles to the melt flow may cause the melt to separate and rejoin. Thus, a weldline will be formed, potentially impairing the final part’s mechanical properties. Our Weldline Strength Tool can help you prevent weldline problems.

Explore our Infographics and learn how high performing materials can help to solve complex design challenges.

Ventilator tubing is a bacterial breeding ground, increasing the risk of ventilator acquired pneumonia (VAP). Many patients on ventilators in ICUs suffer from this. Most current breathing circuits are made from non-breathable materials. Thankfully, there is a material that enables permeation of moisture directly out through tubing walls. Envalior’s Arnitel® offers a superior engineering material solution with ultra-high moisture vapor transmission rates.

Envalior offers many thermoplastics, ranging from high volume polymers to performance and specialty materials. These materials have widely varying properties in the fields of mechanics, chemical resistance, flame retardance and more. They are suitable for production processes such as injection molding, blow molding and extrusion. Besides these materials that are sold as granules, Envalior also offers the base materials for Advanced Thermoplastic Composites (ATC): uni-directional tape and woven fabrics consisting of continuous glass or carbon fibers embedded in a thermoplastic matrix material. These tapes or fabrics can be wound or thermoformed, resulting in parts that have good mechanical properties.

Creep is a time dependent deformation process that happens to materials under a certain stress level. However, with proper design and material choices, thermoplastics can be a suitable material for parts with a creep load. Predictability is key when designing load-bearing components. It reduces development time, enables first-time right design and ensures part performance in service. In this Use Case we evaluated an example of creep of a compression limiter. Focusing on the modelling of creep as function of time of injection molded short-glass-fiber-reinforced plastics (SFRP).

Explore our Use Cases and learn how high performing materials can help to solve complex design challenges.

High-performance cardiovascular catheters are needed to perform diagnostic testing and treat complex medical conditions. Many material solutions have reliability issues prompting more medical equipment suppliers to leverage thermoplastic elastomers (TPE). Yet, this material often leads to variations in extrusion behavior and problems during secondary assembly processes. Envalior's Arnitel® Care is ideal for producing safe and reliable catheters that are optimized for high-stress clinical environments.

Fatigue is concerned with alternating or cyclic loads, even when the load levels are well below the strength of the applied material. Depending on the component, over time such a load will lead to part failure. Based on conducting extensive experiments, we developed a robust framework considering all essential aspects for fatigue. This Use Case focuses on results of our fatigue/lifetime modelling framework for injection molded glass-fiber reinforced plastics, using the example of the load bracket demonstrator.

Charging stations are in high demand as electric vehicle (EV) ownership is expanding around the globe. Building durable, long-lasting EV charging stations that can withstand environmental elements and rough handling requires high-performance materials.

Every year, approximately 640,000 tons of ghost fishing nets are left in the oceans, hundreds of thousands of marine animals lose their lives and coral reefs are damaged due to this type of ocean pollution. Envalior’s strategy includes developing innovative solutions that contribute to a circular economy and aligns with the UN sustainable development goals addressing climate change, resource scarcity, waste and pollution.to produce Akulon® RePurposed, Envalior uses discarded fishing nets as the source.

As radars become more compact in all three dimensions while operating at higher power, thermal management and EMI shielding solutions based on engineering materials solutions become more essential. Envalior offers a complete laser weldable material portfolio for radomes and back covers, ranging from pbt to low dk/df pps up to highly conductive pps compounds. While Envalior continues Xytron innovation, we also leverage the proven properties of Arnite PBT in radar applications.

Today, PPS is trusted by industry-leading manufacturers and Tier1s worldwide in offering the lowest ion leaching and best strength and toughness retention in hydrolytic environment to ensure fuel cell systems are efficient, have a long life, and are safe and reliable.

Based on stress-strain curves measured on tensile bars, we have developed a robust framework to define elasto-plastic material cards that capture the effects of fiber-orientation anisotropy. In this Use Case we are applying these material cards to predict the performance of two in-house demo applications: a load bracket made from Akulon® S223-HG6 (PA66-GF30) and an Electronic Power Steering (EPS) housing made from Xytron™ G4010T (PPS-GF40). The modeling results are within 5% accuracy while the prediction for the modulus is spot-on. This demonstrates the excellent quality of the material cards we have defined.

For accurate prediction of part strength and absorbed energy, Envalior has created Digimat material cards from high-strain-rate tensile experiments. Digimat material cards model anisotropic viscoelastic/viscoplastic material behavior. In addition, a failure indicator is included in the material card, which allows the user to identify critical locations quickly and easily by post-processing of the finite element analysis (FEA) results.

Predictability is key when designing load-bearing components. Predictability reduces development time, enables first-time-right design and ensures part performance in service. In this use case we focus on the prediction of the most important failure modes of plastic gears—static overload, root stress fatigue and wear. Stanyl® is a PA46 based polymer which, due to its chemical composition, is intrinsically very suitable for high load (strength and tribological) and high temperature gear applications. We have developed insights based on in-house dedicated test setups in combination with fundamental polymer mechanics and finite element simulations. These insights enable us to apply our expertise.

The failure of a key system, such as a backup camera, could create potentially fatal situations due to 100% preventable electro corrosion. By limiting halides (<50–100 ppm) in connectors, sensors, ecus and pcus, electro corrosion can be avoided. Envalior offers a full portfolio of best-in-class electro friendly materials that are halide free.

Healthcare professionals—physicians, nurses, technicians and clinical laboratory workers—are exposed to infectious disease on a daily basis. Gowns manufactured with the Arnitel® VT technology provide 100% protection against viruses and bacteria without loss of comfort.